AI co-pilot formaintenance & Reliability

Eliminate 0 +
Causes of Unplanned Downtime

Our AI continuously analyzes maintenance data and highlights what your team might otherwise miss.

How the maintenance co-pilot helps

AI detects the operational signals that often get missed in daily maintenance work — helping teams act before reliability is impacted.

Improve
Plant
Availability

The co-pilot highlights when the execution of planned maintenance is at risk, helping teams ensure that scheduled work actually happens as intended.

Reduce
Unplanned
Maintenance

AI highlights when target dates may need reconsideration because they might get critical or escalate to higher priorty workorders.


Improve
Maintenance
Strategy

Engineers are alerted when preventive plans may not be effective, when failures suggest a plan should exist, or when maintenance intervals may need adjustment.

Improve
Process
Compliance

The AI detects when steps in the maintenance workflow may be skipped — such as missing status updates, workorders not being closed, or purchase orders that should be completed.

Proven inIndustrial Operations

AI in Maintenance
AI in Maintenance
AI in Maintenance
AI in Maintenance
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How the AI co-pilot works

The AI analyzes maintenance data from your ERP system using periodic snapshots of key tables. It detects patterns and blind spots in operations and generates signals so teams can act early. Managers receive visibility on what was detected and how issues were addressed.

Maintenance Co-Pilot in Action

Each role receives its own signals. Every alert includes the relevant information directly from SAP so teams can act immediately.

AI agent as maintenance co-pilot

Unlock the Potential of AI with GUSTY

Built by maintenance professionals with hands-on experience in industrial operations around the world.

Find Your Question Here

No. The AI does not analyze raw sensor or condition monitoring data.

Instead, it focuses on the operational follow-up of those insights. When engineers translate sensor findings into notifications, work orders or maintenance actions, the AI helps ensure these signals are properly followed up within planning and execution.

In other words, the AI focuses on the operational side of maintenance rather than the sensor analytics itself.

The AI helps prevent issues that typically arise when signals are overlooked, actions are delayed, or processes are not followed up in time.

In practice, this helps teams to:

  • prevent lower priority work orders from escalating into urgent failures

  • improve the effectiveness of preventive maintenance plans

  • prevent backlog growth and overdue work

  • improve maintenance compliance and planning reliability

  • reduce work order lead times

  • save time currently spent reviewing data and chasing information

At the same time, the system generates additional operational insights by tracking how signals are handled. This helps organizations better understand first-time-right performance and identify maintenance process bottlenecks.

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          Each role receives its own signals. Every alert includes the relevant information directly from SAP so teams can act immediately.

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